Steel structure 6040 3 axis cnc metal engraving chemical etching machine For copper mirror
Step 1. Preparation
(1) Below is our copper mirror before engraving:
(2) Below are our engraving bits:
(3) Below is the Steel structure 6040 3 axis cnc metal engraving chemical etching machine For copper mirror used in our engraving process:
Step 2. Process:
These are our experimental procedures, which mainly include three aspects: rough engraving by 6mm 4 fluts and square end mill,4 mm R2 ball mill,acurracy engraving by 2mm R1 ball mill,1mm R0.5ball mill,0.5mm 20° flat bottom engraving bits and 6mm 4 fluts and square end mill.
(1)Rough Engraving by 6mm 4 fluts and square end mill
Table 1 .Rough Engraving by 6mm 4 fluts and square end mill Parameter Table
Project |
Value |
Carving Tool |
6mm 4 fluts and square end mill |
Spindle Speed |
10000RPM |
Feed Speed |
1000mm/min |
Feed Depth |
0.3mm |
Precision |
0.02mm |
Processing Time |
10mins |
(2)Rough Engraving by 4 mm R2 ball mill
This is the final step of rough engraving, which is mainly to polish copper mirror.
Table 1 .Rough Engraving by 4 mm R2 ball mill Parameter Table
Project |
Value |
Carving Tool |
4 mm R2 ball mill |
Spindle Speed |
9000RPM |
Feed Speed |
800mm/min |
Feed Depth |
0.15mm |
Precision |
0.02mm |
Processing Time |
90mins |
(3)Accuracy Engraving by 2mm R1 ball mill
This is the first step of Acurracy Engraving
Table 1 .Accuracy Engraving by 2mm R1 ball mill Parameter Table
Project |
Value |
Carving Tool |
2mm R1 ball mill |
Spindle Speed |
10000RPM |
Feed Speed |
600mm/min |
Feed Depth |
0.1mm |
Precision |
0.02mm |
Processing Time |
120mins |
(4)Accuracy Engraving by 1mm R0.5 ball mill
This is the second step of Acurracy Engraving
Table 1 .Accuracy Engraving by 1mm R0.5 ball mill Parameter Table
Project |
Value |
Carving Tool |
1mm R0.5 ball mill |
Spindle Speed |
10000RPM |
Feed Speed |
600mm/min |
Feed Depth |
0.1mm |
Precision |
0.02mm |
Processing Time |
120mins |
(5)Accuracy Engraving by 0.5mm 20° flat bottom engraving bits
This is the second step of Acurracy Engraving
Table 1 .Accuracy Engraving by 0.5mm 20° flat bottom engraving bits Parameter Table
Project |
Value |
Carving Tool |
0.5mm 20° flat bottom engraving bits |
Spindle Speed |
12000RPM |
Feed Speed |
500mm/min |
Feed Depth |
0.05mm |
Precision |
0.02mm |
Processing Time |
45mins |
(6)Acurracy Engraving By 6mm 4 fluts and square end mill
This is the final Acurracy Engraving, the precise production of copper mirror is completed through this step.
Table 3 . Acurracy Engraving By 6mm 4 fluts and square end mill Parameter Table
Project |
Value |
Carving Tool |
6mm 4 fluts and square end milll |
Spindle Speed |
10000RPM |
Feed Speed |
800mm/min |
Feed Depth |
0.05mm |
Precision |
0.02mm |
Processing Time |
30mins |
Step 3. Product comparison before and after engraving
Below,the left picture is the copper mirror before engraving, The right picture are the 3D picture file and copper mirror after engraving.
Chinacnczone wish you all the best.