Steel structure 6040 3 axis cnc metal engraving chemical etching machine For copper mirror
Step 1. Preparation
(1) Below is our copper mirror before engraving:
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(2) Below are our engraving bits:
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(3) Below is the Steel structure 6040 3 axis cnc metal engraving chemical etching machine For copper mirror used in our engraving process:
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Step 2. Process:
These are our experimental procedures, which mainly include three aspects: rough engraving by 6mm 4 fluts and square end mill,4 mm R2 ball mill,acurracy engraving by 2mm R1 ball mill,1mm R0.5ball mill,0.5mm 20° flat bottom engraving bits and 6mm 4 fluts and square end mill.
(1)Rough Engraving by 6mm 4 fluts and square end mill
Table 1 .Rough Engraving by 6mm 4 fluts and square end mill Parameter Table
|
Project |
Value |
|
Carving Tool |
6mm 4 fluts and square end mill |
|
Spindle Speed |
10000RPM |
|
Feed Speed |
1000mm/min |
|
Feed Depth |
0.3mm |
|
Precision |
0.02mm |
|
Processing Time |
10mins |
(2)Rough Engraving by 4 mm R2 ball mill
This is the final step of rough engraving, which is mainly to polish copper mirror.
Table 1 .Rough Engraving by 4 mm R2 ball mill Parameter Table
|
Project |
Value |
|
Carving Tool |
4 mm R2 ball mill |
|
Spindle Speed |
9000RPM |
|
Feed Speed |
800mm/min |
|
Feed Depth |
0.15mm |
|
Precision |
0.02mm |
|
Processing Time |
90mins |
(3)Accuracy Engraving by 2mm R1 ball mill
This is the first step of Acurracy Engraving
Table 1 .Accuracy Engraving by 2mm R1 ball mill Parameter Table
|
Project |
Value |
|
Carving Tool |
2mm R1 ball mill |
|
Spindle Speed |
10000RPM |
|
Feed Speed |
600mm/min |
|
Feed Depth |
0.1mm |
|
Precision |
0.02mm |
|
Processing Time |
120mins |
(4)Accuracy Engraving by 1mm R0.5 ball mill
This is the second step of Acurracy Engraving
Table 1 .Accuracy Engraving by 1mm R0.5 ball mill Parameter Table
|
Project |
Value |
|
Carving Tool |
1mm R0.5 ball mill |
|
Spindle Speed |
10000RPM |
|
Feed Speed |
600mm/min |
|
Feed Depth |
0.1mm |
|
Precision |
0.02mm |
|
Processing Time |
120mins |
(5)Accuracy Engraving by 0.5mm 20° flat bottom engraving bits
This is the second step of Acurracy Engraving
Table 1 .Accuracy Engraving by 0.5mm 20° flat bottom engraving bits Parameter Table
|
Project |
Value |
|
Carving Tool |
0.5mm 20° flat bottom engraving bits |
|
Spindle Speed |
12000RPM |
|
Feed Speed |
500mm/min |
|
Feed Depth |
0.05mm |
|
Precision |
0.02mm |
|
Processing Time |
45mins |
(6)Acurracy Engraving By 6mm 4 fluts and square end mill
This is the final Acurracy Engraving, the precise production of copper mirror is completed through this step.
Table 3 . Acurracy Engraving By 6mm 4 fluts and square end mill Parameter Table
|
Project |
Value |
|
Carving Tool |
6mm 4 fluts and square end milll |
|
Spindle Speed |
10000RPM |
|
Feed Speed |
800mm/min |
|
Feed Depth |
0.05mm |
|
Precision |
0.02mm |
|
Processing Time |
30mins |
Step 3. Product comparison before and after engraving
Below,the left picture is the copper mirror before engraving, The right picture are the 3D picture file and copper mirror after engraving.
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Chinacnczone wish you all the best.